Ranpak Holdings Corp. (Ranpak) operates as a provider of environmentally sustainable, systems-based, product protection and end-of-line automation solutions for e-commerce and industrial supply chains.
Ranpak provides a comprehensive suite of environmentally friendly end-of-line Protective Packaging, Automation, and Cold Chain solutions. The company’s business is global, with a strong presence in the U.S. and Europe along with an expanding footprint in Asia enabling the company to serve multi-n...
Ranpak Holdings Corp. (Ranpak) operates as a provider of environmentally sustainable, systems-based, product protection and end-of-line automation solutions for e-commerce and industrial supply chains.
Ranpak provides a comprehensive suite of environmentally friendly end-of-line Protective Packaging, Automation, and Cold Chain solutions. The company’s business is global, with a strong presence in the U.S. and Europe along with an expanding footprint in Asia enabling the company to serve multi-national customers across more than 50 countries.
The company’s paper-based Protective Packaging Solutions (PPS) business utilizes a razor/razor-blade model where its proprietary PPS systems are provided to its distributors and certain select end-users for a nominal user fee, charged on a per-unit basis, and are coupled with the sale of high-margin value-added paper consumables that work exclusively with its PPS systems. Use of other suppliers’ paper on its PPS systems increases the likelihood of negative operating consequences, such as jamming, ineffective yield, and/or other performance deficiencies. The company retains ownership of most of its PPS systems and require end users to use its paper consumables exclusively with the company’s owned systems.
The company’s paper packaging materials are fiber-based, biodegradable, renewable, and curb-side recyclable to customers. The company’s paper packaging materials contain little or no plastic or other resin-based inputs. Additionally, a majority of the company’s paper packaging materials are manufactured from entirely or partially recycled content.
The company’s revenues are geographically diverse, with approximately 44% of its 2024 net revenue generated from end-users in North America, approximately 48% generated in Europe, and approximately 8% generated in Asia and other locations.
Through its extensive distributor network and select direct sales, the company has approximately 140,000 installed systems serving over 30,000 end-users as of December 31, 2024. The company has a full suite of paper-based PPS systems to meet the needs of diversified and growing end-user markets, from small businesses to global corporations. These end-users include leading e-Commerce companies, as well as suppliers and sellers of automotive after-market parts, information technology (IT)/electronics, machinery, home goods, industrial, warehousing/transport services, healthcare, and other products.
The company has arrangements with over 300 distributors globally, which enable it to reach thousands of small and medium-sized end-users. The company has long-term, established relationships with its distributors and the continuity of these relationships evidences the strength of its business model, as well as the value proposition it provides for its distributors and end-users. Moreover, substantially all of the company’s net revenue from distributors is generated by those who have agreed to sell its products exclusively and not to sell or promote its competitors’ paper-based solutions.
The company, either directly or with its distributors, works with end-users to examine their end-of-line operations to maximize throughput and reduce breakage. Given the company’s comprehensive solution offering and distribution network, the company is able to provide solutions that meet the needs of a broad spectrum of end-users from a single unit for a low volume end-user or a highly customized base of hundreds of units across multiple facilities for a high-volume end-user.
The company’s Automated Paper Solutions (APS) and Automated Solutions (AS) (collectively, Automation) product lines provide end-of-line automation systems that solve distinct challenges facing end-users of its products:
Automated Dunnage Insertion: The company’s APS systems pair three-dimensional computer vision with Ranpak converters to automatically determine the optimal amount of void-fill or wrapping necessary to protect the product or products being shipped and then dispense that optimal amount into a box prior to its being sealed by its automated solution.
Automated Box-Sizing: The company’s AS systems include several automated box-sizing solutions and corrugated case erectors to tailor the size of the corrugated box to the size of the product or products being shipped.
Machine Vision Solutions: The company’s machine vision solutions combine a modular software architecture with the capability to perform machine learning-based machine vision inspections on greyscale or color 2D images and 3D point clouds. This capability enables both APS and AS customers to increase uptime of their automation machinery by performing an inspection of the boxes prior to being processed. It also helps improve quality and efficiency by performing an inspection of the finished carton to ensure proper sealing and that the package has the correct graphics and necessary labeling.
The company holds over 880 U.S. and foreign patents, and patent applications directed to various innovations related to its business, as well as more than 300 U.S. and foreign trademark registrations and trademark applications that protect the company’s branding.
PPS Products
The company’s PPS products are designed to be flexible and responsive to the needs of its end-users. The flexibility and breadth of the company’s full range of systems allows it to provide its end-users with the optimal protective solution to meet their specific needs and help ensure that their products reach their shipping destination in a manner with minimal breakage. These PPS systems, which include the accompanying paper consumables, fall into three broad categories:
Void-Fill: The company’s Void-Fill protective systems quickly and efficiently convert paper to fill empty spaces in secondary packages and protect objects, reducing object movement during shipping and potential damage sustained in transit. The company sells its Void-Fill products under the brand name FillPak and offers a variety of FillPak units. The company had an installed base of approximately 85,700 FillPak units as of December 31, 2024.
Cushioning: The company’s Cushioning protective systems convert paper into cushioning pads by crimping paper to trap air between the layers so that objects are protected from external shocks and vibrations during shipping, as well as to prevent movement of objects as they travel through the global supply chain. The company sells its Cushioning products under the brand name PadPak and offers a variety of PadPak units. The company had an installed base of approximately 34,400 PadPak units as of December 31, 2024.
Wrapping: The company’s Wrapping protective systems create pads or paper mesh to securely wrap and protect fragile items from shock and surface damage sustained during the shipping and handling process. In addition to securely wrapping and protecting fragile items, the company’s Wrapping systems are used to line boxes and provide separation when shipping multiple objects. The company sells its Wrapping products under the brand names WrapPak, Geami, and ReadyRoll. The company offers a variety of WrapPak and Geami converter units. The company offers both motorized Geami dispensing systems and manual systems, where the operator simply pulls the paired sheets against tension to expand the die-cut kraft paper. Included within the company’s Wrapping systems are its Cold Chain products, which are used to provide insulation for goods that require temperatures to be controlled during transport.
The company has an installed base of approximately 22,600 Wrapping units, which were predominantly Geami converter units, as of December 31, 2024. Geami revenue includes sale of tissue rolls in addition to kraft paper.
The company retains ownership of most of its PPS systems (other than certain disposable Wrapping systems and FillPak Manual). This model allows distributors and end-users access to the company’s proprietary systems and enables the company or its distributors to reclaim un- or under-utilized units for refurbishment and redeployment.
Automation Products
The company’s AS products comprise configurable automated systems that fulfill the needs of end-of-line packaging automation for product distribution and shipping. The company utilizes a right-sizing technique that optimizes the size of corrugated boxes to fit the contents being shipped. In addition to optimizing box-size, its AS systems can be configured to automatically erect and form corrugated boxes, and apply glued lids to seal the box. The company’s systems allow end-users to minimize dunnage use, utilize sustainable dunnage, and improve the speed and efficiency of end-of-line packaging operations as well as help reduce product returns from damage during shipment.
The company’s APS systems utilize proven Ranpak paper converter technology and help end users automate the void filling and box closure processes after product packing is complete. Using machine vision, these technologies dispense the proper amount of void fill to protect products while minimizing labor requirements to pack and, depending on end-user need, can be configured to close the box, insert sustainable paper cushioning liners within boxes, and/or apply shipping labels. The company’s systems provide for the capability to insert void fill and close multiple dimensions of box sizes to suit the end user needs. The company’s APS systems can be fully automated or semi-automated, depending on end-user business process requirements. These systems allow end-users to minimize labor, optimize their use of dunnage, improve protection for items being shipped, and make end-of-line packaging operations more efficient.
The company designs and sells its AS systems outright to its customers and derive revenue by designing, manufacturing, installing, and servicing AS systems at end-user facilities. Depending on the needs of a customer, the company’s APS systems are sold outright to the customer or may include a mix of components sold outright and components of which it retains ownership. However, in all cases, the company’s business model for its Automation product line involves the direct or indirect sale of highly customized systems, designed on the basis of its consultancy and product engineering expertise.
The company has enhanced its Automation offering to include more digital tools to increase the benefits of the company’s solutions. These tools enable the Automation equipment to perform at a higher level through increased throughput and to provide valuable insights and data to the customer. As the market for the company’s Automation products is rapidly evolving, it has extended its Automation services to offer data subscriptions, extended service warranties beyond the initial warranty period, packaging line solutions, and the sale of spare parts and consumables.
Distribution Model
Distributors: The company sells the vast majority of its paper packaging materials to an established network of over 300 distributors worldwide which, in turn, store, market and sell its products, including bundles and rolls, to end-users. These distributors vary in size and, generally, offer a broad suite of packaging and other warehousing products and services to the end-users they serve, including other protective packaging systems, such as plastic bubble wrap and air pillows. Substantially all of its net revenue from distributors is generated by those who have agreed to exclusivity with the company’s products and not to sell or promote competitors’ paper-based solutions. The company’s sales and marketing teams, as well as its highly skilled engineers, work closely with distributors and ultimate end-users, on-site or remotely, to optimize the custom configuration and installation of its PPS systems and Automation products at the end-user’s facility. For each product, the company sets targets for minimum annual paper consumption in order to justify the capital deployed to that account.
The company has built and maintained a well-established distributor network that is primarily consisted of long-term business relationships and the continuity of these relationships evidences the strength of its business model, as well as the value proposition for its distributors and end-users.
End-Users: In addition, the company sells its PPS systems and Automation products directly to certain select end-users. The company’s end-users vary in size from extremely small specialty manufacturers or retailers to some of the largest global e-commerce companies. In some cases, these end-users operate some of the largest, most complex and sophisticated warehouse operations into which its PPS and Automation systems are integrated. The company’s engineering and other teams also assist its direct-sale end-users in ensuring the optimal customized installation of its products at their facilities. Direct sales to end-users accounted for approximately 21% of its net revenue in 2024.
Integrators: The company also sells its Automated Solutions to end-customers through a network of warehouse automation integrators. Many end-customers utilize warehouse automation integrators to implement sophisticated and comprehensive warehouse automation and logistics solutions which can include end-of-line packaging needs.
Business Segments
The company’s business is global, with a strong presence in the U.S. and Europe along with an expanding footprint in Asia.
The company has organized its business into two operating segments, North America and Europe/Asia, which reflects the way it evaluates its business performance and manages the company’s operations.
North America
The North America segment primarily consist of amounts earned from sales from its PPS and Automation products from the company’s operations in Ohio, Missouri, Nevada, and Connecticut.
Europe/Asia
The Europe/Asia segment primarily consist of amounts earned from sales from its PPS and Automation products from the company’s operations in the Netherlands, the Czech Republic and Malaysia.
Strategy
The company’s strategy for adding to its customer base includes investing in innovation, its sales force and distributor relationships across all end markets, as well as expanding geographically. Beyond its leading position in paper-based Void-Fill and Cushioning protective packaging systems, the company expects to also focus on other emerging applications, such as Wrapping, Automation, Cold Chain, and Consumables, for continued growth.
The company’s Automation products represented only 8% of its net revenue in 2024. The company will also continue to identify additional product and service opportunities for its current and future end-user markets.
The company has a global sales organization that works hand-in-hand with the sales representatives of its distributors to introduce its products and services to potential accounts. The company’s broad product portfolio allows it to serve any type of business with protective packaging needs across all end markets. The company will also seek to broaden its customer base through geographic expansion by enhancing its regional capabilities in sales and marketing and expanding sales of its existing product lines in growth regions, such as Asia-Pacific (APAC), South America, and Central and Eastern Europe. The company has recently established a full-service paper conversion facility in Malaysia, which became operational in the second half of 2024.
The key elements of the company’s strategy are to grow organically; drive innovation; and grow via partnerships and acquisitions.
Market
The company’s end-user market consists of any business that sells and ships products requiring packaging. The company’s end-users operate in a variety of businesses, including e-commerce, the automotive after-market, electronics, machinery/manufacturing, home goods, pharmaceuticals, retail and others.
E-commerce: Changing consumer preferences and buying habits will drive continued e-commerce growth, both among pure-play e-commerce companies, as well as among historical brick-and-mortar companies seeking to expand their e-commerce presence. The availability of a broader product selection on-line, faster delivery times, and increased in-store pickup options all drive significant growth in on-line sales. Although some of the company’s e-commerce end-users are focused on the responsible reduction of their need for void-fill material more broadly, they generally require protective packaging solutions that can be integrated into their existing supply and distribution infrastructures on a low-cost and efficient basis. Most commonly, its e-commerce end-users purchase the company’s Void-Fill solutions, but many also use its Automation, Wrapping, and Cushioning systems. Sales to the company’s e-commerce end-users, directly and through distributors accounted for approximately 37% of its net revenue in 2024.
Industrial Manufacturing: The company’s industrial manufacturing end market includes end users manufacturing products utilized for tools, construction supplies, energy and utilities, chemicals, paints, and metals. Sales to industrial manufacturing end-users accounted for approximately 11% of the company’s net revenue in 2024.
Automotive Aftermarket: The company’s automotive after-market end-users require protective packaging solutions that have strong protective qualities, as the products they ship are often heavy, require greater care in handling, and have a higher individual per-unit value. Accordingly, these end-users most commonly purchase the company’s Cushioning solutions. The company’s packaging solutions are typically designed to integrate into these end-users’ existing industrial processes for the production and distribution of automotive parts. Sales to the company’s automotive after-market end-users accounted for approximately 8% of its net revenue in 2024.
Electronics: The company’s electronics end-users customarily sell products, such as computer hardware and electronics that are often already securely packaged in primary packages by the manufacturer and, as a result, require less robust protective packaging systems from it. Sales to the company’s electronics end-users accounted for approximately 7% of its net revenue in 2024.
Industrial Machinery: The company’s demand for industrial machinery and equipment used in sectors, such as agriculture, construction, mining, packaging, and food processing will increase as economies expand, thus requiring additional infrastructure spend, as well as increasing the need to feed growing middle-class populations across the globe. Sales to the company’s machinery end-users accounted for approximately 6% of its net revenue in 2024.
Other: The company’s end-users also operate in many other industries, including Warehousing (approximately 6.0% of net revenue in 2024), Home Furnishings (approximately 4%), Food and Beverage (approximately 3%), medical supplies (approximately 2%), Printing and Business Services (approximately 2%), and other various industries (14%).
Competition
The company’s primary competitors include Sealed Air Protective Division, Pregis (FP International/Easypack), Intertape Polymer Group (IPG), Storopack and Sprick.
Seasonality
The company estimates that nearly a third of its net revenue in 2024, either directly or to distributors, was destined for end-users in the e-commerce sectors, whose businesses frequently follow traditional retail seasonal trends, including a concentration of sales in the holiday period in the fourth quarter. The company’s results tend to follow similar patterns, with the highest net revenue typically recorded in its fourth fiscal quarter and the slowest sales in its first fiscal quarter of each fiscal year (year ended December 31, 2024).
Research and Development
The company’s research and development costs totaled $4.4 million in 2024.
History
The company was founded in 1972. It was incorporated in 2019. The company was formerly known as One Madison Corporation and changed its name to Ranpak Holdings Corp. in 2019.